The following text accompanies an installation I made as part of the NOMO Exhibition we’ve designed and curated as the culmination of our residency at Kohler Arts. Over the past few weeks I’ve made fictional, yet plausible sculptural elements that support the idea that surfing has origins on the Great Lakes. I will provide more detail soon about the NOMO Exhibition, but here’s a preview of my “Legend of Lumberjack Surfing” installation:

The Legend of Lumberjack Surfing

“There is a little known legend that surfing has early 19^th century origins on the Western shores of Lake Michigan, separate from its more ancient roots on the islands of the South Pacific.

When timber rafts were floated down Wisconsin’s rivers to be shipped to far off urban centers, large slabs of wood occasionally broke loose along the lake and washed ashore. Enterprising lumberjacks and boat-builders often rescued the timbers by drifting them offshore, standing atop them and paddling them to beachfront workshops, occasionally attaching sails to ease the journey. When the surf was heavy, the maritime lumberjacks beached the timbers by riding waves to shore, steering with a long wooden paddle. Over time, the activity of riding waves became an end in itself, and the ‘lumberjack surfers’ learned to shape the rough sawn planks for better performance in the waves.

By the early 20^th century, the ‘lumberjack surfers’ adapted wooden boards to ride on land by attaching crude wheels to their undersides, thus inventing an early form of the skateboard. Many of these ‘trapper’s skateboards’ were made from stretchers originally used to tan wolf hides. By the middle of the 20^th century, experimental skateboards were commonly made from discarded, wooden alpine and water skis, which were rapidly being replaced by fiberglass.”

Another part of the NOMO Exhibition at Kohler Arts features longboard skate graphics I designed collaboratively, like the Northern Pike Longboard (above) drawn by Mary Whitehall and Zak Worth. The burnt/etched deck is part of a series depicting fish native to Lake Michigan

Tagged: appropriate technology, bike culture, contemporary art, craft philosophy, deep craft, DIY, furniture design, green design, innovation, kohler arts, longboard, public art, scott Constable, skateboard, slow design, surfing, sustainability, tall tale, traditional craft, vernacular architecture, woodworking, wowhaus

I made these lightweight panniers from salvaged materials for my Dahon folding bike

After our cross-country trek and a long overdue visit with family on the East Coast, Ene and I arrived in Sheboygan late last week for the final three weeks of our residency at Kohler Arts. We’ve settled into the guest cottage at the James Tellen Sculpture Garden, about 6 miles south of the town center, and a short walk to the sandy shores of Lake Michigan.

As we curate our NOMO exhibition and lay the groundwork for the NOMO EXPO, I’ve been commuting to town on my trusty Dahon folding bike. Over the weekend, I made a set of panniers when we hosted a public ‘Bike Bling’ workshop at the Kohler Art Center’s ARTery. The panniers consist of a lashed wooden frame, zip-tied to my rack, and saddle bags made from a recycled exterior banner, with duct-taped seams. While my panniers are intended to be temporary, they are surprisingly strong and lightweight, and I’m hoping the prototype will be improved upon by others during the EXPO.

To read more about our residency at the John Michael Kohler Arts Center, please click here and scroll down.

Tagged: appropriate technology, bike culture, contemporary art, craft, deep craft, DIY, green design, innovation, panniers, public art, scott Constable, wowhaus

I made my ‘indoor sawhorses’ to double as a table base

In all my years working with wood I’ve never felt the need to own or build a proper workbench. For a long time, I simply lacked the dedicated space and opted instead for working mostly outside, preferring to stage my work on sawhorses and collapsible building jigs tailored to a particular use. The scraps from one project would have an afterlife as the rudimentary furnishings to make the next. During the rainy season, projects would occasionally migrate indoors, so I made sawhorses as though they were furniture (pictured above). The prolonged lack of a dedicated bench opened up my thinking to the kinds of projects I would consider taking on, and I learned how limitations can be liberating.

To me, there’s also something inherently a little sad about a workbench. Like a well-intended New Year’s resolution, a workbench tends to be over-built and under-used, its function shifting too easily from utility to burden. Sawhorses, on the other hand, take up very little space, and both their construction and use are perpetually open to interpretation. Now that I have more space than I ever imagined, I still opt for sawhorses over workbench, a strategy more in keeping with the ever-fluctuating scope and scale of my projects.

Here are some ideal characteristics of good sawhorses:

• Lightweight
• Strong enough to stand on
• Stacking
• Flexible enough to conform to uneven surfaces
• Able to live outdoors for extended periods
• Constructed of recycled or scrap lumber

However you plan to use it, the most important feature of a good sawhorse is that it be owner-built; designing and making a sawhorse is the perfect, first furniture project.

Tagged: craft philosophy, deep craft, DIY, furniture design, sawhorse, scott Constable, woodworking

Gullies have been forming at low tides along Doran Beach, where shore birds feast on crabs and clams made vulnerable by the shallow backwash. I was surprised to find sea stars in the sand, their bright red bodies reflecting the morning light like stop signs. Drawn to a particularly bright patch, I was startled to discover a diver’s signal flag, especially before the abalone season officially opens.

A lovely nautical signal flag to add to the collection

Ochre Sea Star (Pilaster ochraceus)

Bat Star (Patiria miniata)

A Red Crab (Cancer productus) as yet undiscovered by birds

I love Doran’s unique drainage patterns

Tagged: aesthetics, beachcombing, california coast, california flora, deep craft, phenology, slow design, sonoma coast, surfing

Over the weekend my 14 year old daughter and I made matching longboard skateboards from a pair of vintage Riviera water skis we found in the barn. At about 49″ long and just under 6″ wide, the mahogany skis make wonderful, if somewhat narrow decks. We experimented with different truck configurations to test their performance, outfitting one with 169 mm Independent Trucks, and the other with 149 mm Krux. Both boards have soft OJ3 wheels for traction and low vibration. Aili thought the old school, translucent purple would offset the deck’s deep red and creamy white stripes.

After our initial test rides, the wider trucks on Aili’s board performed better, carving tighter turns with more stability. I kind of prefer the look of the narrower Krux on my board, but may swap them out for a more practical ride. The curved nose of the ski makes a great kick tail. I’ve seen longboarders ride with a forward kick, making sharp turns under speed by rocking in a crouch on the front wheels and pivoting the rear of the board by reaching back and sliding it sideways. It seems using narrower trucks might require harder wheels for the slide (and more agility than I currently have).

Tagged: aesthetics, contemporary art, deep craft, innovation, longboard, public art, scott Constable

After over a year of design development with the architect and client, selecting logs of deodar cedar and having them custom milled and cured to outfit the interior of a new guest house down the coast, I’m regaining perspective on my original thinking behind how I approached the project: Shuffling the Tree.

As my cabinets, doors and built-in furnishings take shape, each part of the tree finds its corresponding use in built form, the planks having been painstakingly graded for grain character, color and structural integrity. The process of hand sorting thousands of board feet of air-dried, rough sawn lumber has been slower than I had anticipated, but well worth the effort, and I’m feeling less overwhelmed as I convert my neatly stickered piles into glowing wooden furnishings. I’m taking extra pains not to use any laminated sheet materials, constructing all casework in solid stock.

I’ve found that designing and building this way automatically bestows a building with a feeling of belonging-ness, as though the house stands in honor of the tree it displaced. When the material is locally sourced from the waste stream, diverted from horticultural salvage that might otherwise be burned as firewood, the building’s interior has the added benefit of reducing carbon emissions to the atmosphere. I call my approach ‘bioregional vernacular’, and I’m glad for the opportunity to test its scalability.

cabinets of deodar cedar w/face frames, stacked up while I prepare doors and drawers

To follow my progress on designing and building the guest house interior, please click here and scroll down.

Tagged: craft philosophy, deep craft, furniture design, scott Constable, slow design, sustainability, traditional craft, vernacular architecture, woodworking

Greenwood: Selective Harvesting Preserves Forests

Though I’ve built just one boat to date, I’ve been an avid reader of WoodenBoat magazine for over 25 years. The publication is a major torch-bearer for the practice of traditional boat-building, and a treasure trove of primary source knowledge for all things wood. My favorite feature is invariably the Wood Technology column by Richard Jagels, forest biologist and professor at University of Maine. The persistence of woodcraft requires constant adaptation to changing conditions, and Richard’s column always provides valuable, in-depth perspective on forest ecology as it relates to sourcing and processing wood products.

I was thrilled to learn that Jagels has taken his work out of the halls of academia as a founding director of Greenwood Global, a non-profit dedicated to protecting both forests and traditional artisanry internationally.

Tagged: appropriate technology, craft, deep craft, furniture design, green design, green woodworking, innovation, richard jagels, slow design, sustainability, traditional craft, vernacular, wooden boat, woodworking

I met surfboard maker Andy Lambrecht on our last day in Sayulita, Mexico. I noticed his handmade  wooden board by the beached fishing boats as we were packing up and getting ready to catch a bus back to Puerto Vallarta. Based in British Columbia, Andy makes a variety of hollow surfboards using reclaimed woods from local sources, which he typically re-saws and book-matches in elegant patterns- imperfections like nail holes are artfully incorporated into each board’s unique composition.

Andy is on paternity leave and will be in Sayulita with his wife and their two young daughters for three months, surfing and hanging out (talk about a health care program!). He brought along his shaping tools and has already landed a commission- a surfboard in exchange for work on his ailing car after the arduous journey southward. I look forward to keeping in touch with Andy Lambrecht, and have invited him and his family for a visit on their way back up the coast.

Tagged: andy lambrecht, deep craft, green design, sayulita, scott Constable, surfing, sustainability, woodworking

I can’t think of a better way to recalibrate after an intense week of studio woodworking than a morning of beachcombing after a string of storms. I appreciate more and more living and working so close to the shore, and find daily release and inspiration being able to take a walk, a run, or an occasional dip in the surf when the waves are rideable. I always return to the studio refreshed, having put things in perspective simply by tuning in to the flotsam of the day.

beach erosion has uncovered an old engine block

I found a great piece of wood for my first driftwood skate deck

Tagged: beachcombing, california coast, deep craft, longboard, scott Constable, skateboard, sonoma coast, woodworking

Looking up at the persimmon tree’s wild constellation of fruit still languidly dangling, you’d hardly know we already picked over two bushels for drying. Ene recently discovered the Japanese art of Hoshigaki, a technique of drying fruit by a combination of open-air hanging and hand massaging. The fruit is picked before it fully ripens, with a section of branch left attached, then it is peeled and hung for several weeks, gently squeezed daily after a skin develops; the massaging brings out the sugars. Our studio is rimmed with drying persimmon, adding to the season’s festive atmosphere.

peeled persimmon are hung to dry, still attached to the branch

our Hachiya Persimmon tree is still loaded with fruit

Tagged: california flora, deep craft, DIY, gardening, hoshigaki, persimmon, phenology, slow food, traditional craft