Deep Deck Developments

deep deck trio

A triad of Deep Deck longboards in American elm, ready for trucks and wheels

I’ve been making small batches of my Deep Deck longboard in the background of other projects in the shop, laying up a new deck each day, trimming, sanding and finishing the previous day’s cured laminations. Making decks at this scale has been a pleasant, fairly effortless task, a good way to wind down from carving the crane before I sweep up and call it a day.

deep deck logo

I burn my ‘deep’ logo onto the undersides of the decks, and stamp the species and date.

In the coming year, I plan to scale up my Deep Deck production, and hope my limited production prototypes will help to generate interest. how old does calf have to be for ivermectin pour on I’ll continue to make the decks by hand, but in larger batches, which should be easy once I invest in a few key tools to speed production. The decks will be offered in dated, limited editions, sequenced from locally sourced logs that I mill and dry myself; the scale of each tree will determine the scale of each production.

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My next batch of decks will come from a 100 year old white oak.

I recently purchased the log that will yield my first large production run of decks, a giant white oak that was felled for safety reasons on the property of a historic, one room schoolhouse in Healdsburg, CA. how much ivermectin to treat scabies in dogs It’s likely the tree was planted adjacent to the Felta schoolhouse when it was constructed in 1906. I look forward to researching the site and posting more about its history as the wood dries after I mill it in early 2012. general in dogs that reaction with ivermectin

felta schoolhouse

The Felta schoolhouse, built in 1906 in Healdsburg, California

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Tsuru Update: Carving the Crane

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My 9′ wooden crane sculpture shapes up in the studio.

One of the reasons I opted to carve the giant crane for our Tsuru Project in wood is that I get truer contours when shaping grain; there’s a dialogue between the material and the form and the shape just emerges as I slowly shave away material, working from the center outwards to the creature’s extremities. I can rely on the inner logic of the strategically stacked grain of my laminations, like a graduated volume, to know when I have surfaces just right. It’s a much slower process than working in foam, but somehow leads to a truer, more plausible form.

Here are a few other reasons I opt for carving wood in my sculpture projects:

  • Waste is non-toxic and can be composted or burned to heat the studio
  • It’s a great workout and I get to use my favorite hand tools- drawknives, spokeshaves, gouges, planes and adzes.
  • The simplicity of repetitive handwork gives me time to think, relax and focus.

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To learn more about the development of Tsuru, please click here and scroll down.


Shed Tabletop Installed

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The completed Demonstration Table is just over 14′ long

Yesterday I installed the top to my Demonstation Table for Shed. The table will spend the next year in Cindy’s studio warehouse in Healdsburg while the building is under construction nearby. By this time, the stickered wood comprising the base will be dry, and turned into auxiliary tabletops for the SHED cafe, to flank the Demonstration Table, which will be installed with a new batch of freshly milled wood when the building is ready.

The completed table is just over 14′ long, with a base of pecan, stickered to dry, and a top of solid sycamore, milled from a Sacramento street tree. For now, the top has ‘live’ edges, and varies in width from about 38″ to about 46″. We may decide to trim at least one of the edges square, but will explore scenarios around the table before a decision is made. Next, I will finish the sycamore top in situ, with multiple coats of a durable, non-toxic polymer made from whey, a by-product of cheese manufacturing.

To read more about the details, process and background behind my Demonstration Table for Shed, please click here.

sycamore grain

the sapwood of sycamore has a lovely, lacey pattern

butterfly

I inlaid an 8″ ‘butterfly key’ to keep a check from growing at the base of the slab.


Stickered Table for Shed (process)

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Two identical bases of green pecan, ready to receive the top, a giant slab of sycamore.

Whenever I design and make a new piece of furniture, I’m always keenly aware of how it will age, and how the piece might transform over time to encourage and support future, as yet unforeseeable patterns of use. I’ve been collecting choice local woods over the years, all neatly stickered in the barn, so my design process usually begins with rummaging through my piles for inspiration, making measurements and drawing directly onto the wood with white chalk. My primary criteria at this early stage is whether the piece of furniture I have in mind is the appropriate final destination for the wood- will it do the tree justice? I’ve always thought of my furniture as a way of extending the life of a tree, as a way of simultaneously storing and appreciating wood by putting it to good use; living daily life as an extension of making.

As I continue to collect and store local woods, and especially as I begin to mill trees myself, I’m becoming more attuned to the value of locally sourced, well-sawn, air-dried wood as a commodity. An increasingly scarce resource, fine wood is a good investment and increases dramatically in value, especially if it has the added cache of ecological responsibility, streaming from the urban forest, or as ‘horticultural salvage’. Because handmade furniture ultimately needs to compete in the marketplace with an increasingly sophisticated range of mass-market comparables, it can be challenging to offer a price point in proportion to the value of the material itself, which is a dilemma, even if the quality of the finished product is markedly higher. This is especially the case when ‘studio furniture’ needs first and foremost to meet rigorous functional, as well as aesthetic requirements.

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I milled grooves into the stickers for better air flow and to allow for movement.

While my way of thinking about wood-as-commodity has lived quietly in the background of most of my furniture design to date, I’ve been wanting do make a new body of work where the concept is front and center, both in the process of making and in the process of using the furniture. To this end, I’m grateful to my friend Cindy Daniel, who commissioned a ‘Demonstration Table’ for Shed, her Healdsburg-based café/retail/community hub offering local foods, goods and quality wares. Shed is Cindy’s contemporary spin on the traditional country mercantile store, and I’ve enjoyed working with her over the past two years designing interior scenarios for the new building currently under construction, a large, open air metal structure designed by Mark Jensen.

sticker table sketch

My original thumbnail sketch for the Stickered Table

As much as my Demonstration Table for Shed will serve as a gathering place in the café, it doubles as a process piece for the duration of the enterprise, establishing a kind of invented tradition. The table’s base consists of two nearly identical stacks of green pecan wood I recently milled from a dying tree, neatly stickered to allow the wood to naturally air-dry. The table’s top, a massive slab of sycamore, rests on top of the two piles, acting as a gravity clamp to keep the material from cupping. I milled V-grooves into the stickers to allow for better air flow and to decrease friction as the boards inevitably shrink. After one year, when the stock is adequately dry, the top will be lifted and the material removed and converted into functional wares for Shed, either to be used in the café or sold as product to customers. This first batch will likely make small table tops for the Shed café, slated to open in October 2012.. The two bases will then be re-constructed, stacked from freshly milled wood each year, that will in turn be made into a small production run of whatever item surfaces in the course of its drying.

sticker3

I typically shellac and wax the ends of boards to prevent undo checking.

I like the idea of adding an element of ‘crowd-sourcing’ to the design development of an annual product, taking advantage of a constant flow of people gathered around the table while the material slowly cures beneath. I also look forward to maintaining an ongoing relationship with Shed as a kind of artisan-in-residence, collaborating with Cindy to design products that exemplify the Shed ethos.

Please click here to see the table with the top installed.